Zhangjiagang Guangda Special Material Co., Ltd.
Leading manufacturer of advanced materials and products for high-end equipment
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Gear Sun Steel Gears For Sale Best Steel For Gears Forging Steel Products
These are carbon steel, alloy steel, stainless steel, and tool steel. Carbon-steel alloys are used for almost all types of gearing because they are easy to machine, they have good wear resistance, they can be hardened, they are widely available, and they are relatively inexpensive.
Gear steels may be divided into two general classes — the plain carbon and the alloy steels. Alloy steels are used to some extent in the industrial field, but heat-treated plain carbon steels are far more common. The use of untreated alloy steels for gears is seldom, if ever, justified, and then, only when heat-treating facilities are lacking. The points to be considered in determining whether to use heat-treated plain carbon steels or heat-treated alloy steels are: Does the service condition or design require the superior characteristics of the alloy steels, or, if alloy steels are not required, will the advantages to be derived offset the additional cost? For most applications, plain carbon steels, heat-treated to obtain the best of their qualities for the service intended, are satisfactory and quite economical. The advantages obtained from using heat-treated alloy steels in place of heat-treated plain carbon steels are as follows:
Gear Blank Forgings Specification
| Delivery state | Rough blank, semi-finished blank,finishing gears |
| Material | 18CrNiMo7-6, 30CrNiMo8,17CrNiMo6,20CrMnMo ,4340,34CrNiMo6 42CrMo4,etc. |
| Melting process | EF+LF+VD |
| Delivery state | Rough blank, semi-finished blank,finishing gears,Black, peeled, polishing, bright, sand blast, hair line, etc. |
| Diameter | Max 5000mm |
| Max length/Diameter | 12m |
| Max weight | 60T |
| Annular Capacity | 100000pcs |
| Executive standard | JB/GB/EN/DIN/JIS/ASME/ASTM/ISO |
| Certification | PED,DNV,BV,Rina,ISO,GL,ABS,LR |
| Application | Used for wind turbine gear box ,industril gear box,Generator, transmission, reduction motor, equipment transmission etc. |
Gear blank forging procedure
Orging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment
High-precision dimensional tolerance;Excellent mechanical properties;Produce different dimension based on customer’s requirements;Advanced manufacture equipments and inspection devices;Excellent technical personality;Control the production procedure strictly;Pay attention on the package protection;Quality full service.
Gear Blank Forgings Manufacture Capacity
| Company type | Science and Technology innovation board listed company. Stock code :688186 |
| Completed supply chain | Guangda is an leading and integrated steel manufacturer from smelting, forging, heat treatment to precision smart manufacturing . |
| Shape | Ring, Shaft, disc, round plate, Dysplasia forgings etc. |
| Smelting | Smelting capacity 500,000.00 ton/year . With own smeliting line of carbon steel,stainless steel, alloy steel and special steel . |
| Annual capacity for the forgings | Forging capacity 300,000.00 ton/year . With own professinal forging press machines 5000ton,4500ton,4000ton,3600ton,2000ton,1000ton and ring rolling mill machines and could manufacture the forging blank ourselves. |
| Machining | Turning, milling, boring ,grinding, finished machining, gear shaping ,gear hobbing, gear grinding capability. |
| Heat treatment | Own professional equipment for heat treatment for Annealing ,Normalizing ,Tempering ,QT, Isothermal annealing,Stress relief , Nitriding , Carburize ,Case-hardening etc |
| Surface treatment | High-pressure cleaning, sand blasting and thermal spraying. Complete surface treatment capability. |
Gear Blank Forgings Application
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